October 13, 2014

Electric Fence Reels

Reels
To use the poly-products effectively a retrieval-dispersal system is a must. Many types of
commercial reels are available and many producers make their own. Features to look for in a
commercial reel are a positive locking system, a good warranty, the capacity to hold the amount of
product typically used, and for most applications hi-speed gearing.

Two basic types of locking systems are used. The first is a cog and lock lever system. This is a
truly positive lock that prevents the accidental payout of fence. This system is advantageous for
keeping the fence taut, particularly in rough, rolling terrain. The other system is a rubberized
friction washer that is tightened with a knob to keep the spool from turning. The washer systems
work well until the washers become polished and no longer hold the spool in place. When this
occurs, the fence will sag and an animal stepping across the sagging fence may pull several hundred
feet of tape or polywire across the field. With a positive lock the fence is less likely to sag and
encourage animals to try to cross it but if the animal does cross the fence, the animal may drag
the reel across the field (hence, the need for a good warranty!).

Reels may have from no warranty up to 5-year warranty on the plastic components of the reel. If a
person is inclined to toss the reel in the back of the pickup and then throw a load of firewood in
on top, no reel is going to last and the warranty will be void. Most reels are fairly durable but
do need a little common sense in handling, as they are largely plastic. We have been using some
reels for more than 15 years and find they are holding up well. Others have worn out or fallen
apart in 2 to
3 years. This is an area where you definitely get what you pay for. A bargain reel is usually no
bargain.

Reel capacities vary from as little a 300 ft of tape up to 1320 ft. Polywire capacities may range
from
660 feet to 2640 feet or even greater. The reel capacity should be sized to the situation. If a
20-acre field that is 660 feet wide is to be strip grazed, there is no need to purchase a reel
containing 2000 feet of polywire. If stretches of 1000 feet are typically used, one reel with at
least that much capacity will be more cost effective than using two reels of lesser capacity. With
a little forward thinking, having an excessive amount of reserve capacity or coming up short can be
easily avoided. Just size
the equipment to the job to be done.
If fences are put up and taken down with regularity or if numerous portable fences are used, a
geared
reel is helpful. While most reels work with a 1:1 retrieval ratio, a geared reel can retrieve tape
or polywire at a much more rapid rate. The usual ratio is 3:1. A geared reel will cost more than a
1:1 reel of comparable quality, thus there should be valid justification for the time saving
investment in the geared reel.

We have found the O’Brien 3:1 geared reels to be most satisfactory and have been using them for
15-20 years

Many other options in reels are possible. Many producers use extension cord reels as polywire or
polytape reels. These reels are much cheaper than designed fencing reels but may not be as
convenient to use. Welding wire and electrical wire spools can be converted to fence reels very
easily. In our experience with different types of reel, we believe in the principle of use a hammer
for
a hammer and screwdriver for a screwdriver.

October 11, 2014

PORTABLE FENCE COMPONENTS


The most commonly used materials for portable fencing are polywire and polytape. Both of these
materials are combinations of plastic strands and metal filaments. Usually the plastic component is
polyethylene and the metal is stainless steel. Other products are available that use fiberglass
strands for structure and aluminum or tin-copper alloy for the conductors. The main feature of
these products is that they are lightweight and require no tools for setup. Virtually no bracing is
needed to hold the fence and very light duty line posts may be used. The main limitation of the
poly products is the distance that they can be energized before the internal resistance of the fine
wire filaments used as conductors becomes restrictive.

Most polywire contains either 6 or 9 strands of conducting wires. The wires may either be stainless
steel or some alloy with higher electrical conductivity, such as tin-copper. The 9-strand stainless
steel can be effectively energized for distances up to ½ mile or 2640 feet. Beyond this distance,
voltage may begin to drop off. A 6-strand tin-copper product is usually more conductive than
9-strand stainless steel and may be energized for greater distances. The downside of tin-copper
filaments is they are not as durable as stainless steel. More strands of plastic in 9-strand
products also serve to increase the breaking strength and visibility of the product. Both 6 or
9-strand products may contain two or three color filaments, which greatly adds to the visibility
and longevity of the material.

Polywire is available in two different basic forms: twisted or braided. Braided polywire offers
several advantages over twisted products. Conductivity of any braided cable is greater than a solid
wire of similar gauge. This is because electricity moves along the wire surface, not through its
core. Braiding increases the effective surface area of wire. Braiding also increases strength
whether we’re talking about plastic string or wire. Braided polywire has significantly higher
breaking strength compared to twisted polywire. Added strength means greater longevity for the
product. Cheaper polywires end up being much more expensive than buying top quality polybraid due
to their much shorter life expectancy.

We now use gallaher Polybraid exclusively in our temporary fence situations.
Polytape comes in a similar array of options. Generally the cheaper the price, the fewer wires and
less durable the plastic. Polytape should be purchased on the basis of number of filaments and
quality of the plastic weave in the tape. A good polytape will have the visible appearance of good
stout strapping tape and contain at least 6 wire filaments.

Tape has the advantage of greater visibility when compared to polywire. The tape tends to flutter
in the breeze and attract animal attention and inspection. This generally leads to quicker animal
recognition and training to the fence. However, the same fluttering may cause greater wear of the
tape on metal post clips or insulators that will reduce the useful life of the fence. A good
quality tape should have a useful life of 5 to 7 years unless it is handles abusively. Polywire may
last up to 10-15
years with proper use. Each new generation of products has a longer useful life.

October 07, 2014

Electric Fence Lightning diverter

A lightning diverter should be installed where the
lead-out wire attaches to the fence. A lightning diverter at this location serves the double
purpose of diverting some of the initial energy surge to ground and serving as a route of exit from
the fence of the energy flow reversed by the induction coil. This device has two terminals for
attaching wires and leads from each terminal that are set with a wide enough gap to prevent the
normal energizer voltage flow from arcing across, but close enough to allow a lightning voltage
spike to jump easily across and pass to ground. The top terminal is attached to the uppermost
electrified wire and the lower terminal to a ground rod. The lightning diverter ground must be
separate from the energizer ground. If a common ground rod is used, the lightning spike can pass
through the common ground system and return to the energizer potentially damaging the circuitry. It
is relatively cheap insurance to install several lightning diverters through the fence system at
lightning prone locations and where fences network together.
Ideally, more total ground rod capacity should be installed under the lightning diverter system
than under the energizer itself. Several types of lightning diverters are available, but all work
on the same
principle.

October 06, 2014

Selecting the right fence materials

Selecting the right fence materials for the job is the first step in successfully using electric
fence for
grazing management. Properly sizing the energizer and grounding system to the task is critical for
ensuring reliability of the fence to contain livestock. Building a framework of permanent fences
and working with portable fences to fine tune management is often the most cost effective strategy
for small and medium sized grazing operations.

The voltage required to maintain control of livestock varies with the type of livestock in the
pasture. Commonly reported figures for adequate livestock control are: cattle - 1600v; sheep and
hair goats -
2000v; hogs, horses, and meat goats - 1200v. Our experience has been that these values are lower
than what is reliably effective. Maintaining fence line voltage of at least 3000 v will help ensure
animal control in almost all situations.

October 04, 2014

Electric Fence Gates and Gate Handles



We have tried numerous materials for electric gates over the past 25 years and have identified
several products that have worked well for us and numerous other that did not. Gates have three
primary components: the conductive gate material itself, the gate handle, and the gate hookup.

Using hi-tensile wire for your gates maintains continuity of conductivity, but is otherwise mostly
a nuisance. It has no give so if livestock or wildlife hit the gate it usually results in either a
broken gate handle or hookup. It is prone to twisting and kinking unless it is carefully opened and
either laid to the side or hung out of the way. There is no such thing as tossing a hi-tensile gate
hurriedly to the side and then putting back in place without untangling the wire.

Spring gates have similar characteristics. Great conductivity, but a mess if it ever gets away from
you.

We went through a period of using 11 or 12 ½ ga. aluminum hi-tensile wire for gates but had similar
problems. Great conductivity, but prone to breakage and kinking.

We began using all-steel brake cable and found, while it could be tossed aside and kinking was no
longer a problem, handle and hookup breakage was still a problem.
Polyrope is another portable fence material that is used more for specialty applications such a
horse fencing. We found it to be an excellent gate material. This is basically a very heavy-duty
polywire that may be 3/16 to 1/4 inch diameter. It has excellent conductivity, high visibility, and
good breaking strength. Polyrope is available with either polyethylene or polyester base. The
polyester products tend to be more durable and easier to work with. Polyrope has enough give to
eliminate most of the handle and hookup failures we had experienced with all of the wire or cable
used for gates.
Another useful material for gates is electrified bungee rope. This is exactly what the name
implies: stretchable bungee with electrical conductors. It provides resiliency in gates that has
not been available with either wire, cable, or polyrope. Conductivity is similar to polyrope.
Bungee is usually cut to about 60% the width of the opening and stretched to close the gateway. It
has a lot of give so rather than breaking upon animal impact, it can stretch with the animal and
continue to shock it.
18
Usually the animal will move backwards from a bungee gate
a ft e r r e c e ivi ng mul tip le sh oc ks be c a us e they soon realize the pain is
ahead of them not behind them. Bungee is also useful for the longer gates we commonly use around
water blocks. When we used cable or polyrope, precise placement of the four posts forming the water
block was critical so that any gate would fit any opening in the block. The additional stretch in
the bungee eliminates the need for such careful post placement.
Gate handles can be divided into two basic types: stretch springs or compression springs. The
usefulness of stretch spring handles is easily destroyed by animals running into the gates. As the
name implies, the springs stretch. The problem is they do not return to their original length and
have lost all their springiness. The majority of electric gate handles are this type.

The spring inside the handle cannot be stretched out of shape as it can only be compressed. Animals
running into the gate rarely ever damage the handle itself. Compression springs do not have near as
much give to them as do stretch handles. The one advantage stretch spring handles have is you do
not have to be quite so careful have just the right length of gate to fit the opening.

If using these products for gates, it is advisable to move them out of the way rather than just
dropping it and driving over it. We have found both the polyrope and bungee products break down
much more quickly where they have been driven on. It is still very easy to just toss the gate aside
without worries about it becoming twisted or kinked as is common with wire gates.

You can spend anywhere from $1 to $2.50 for a pre-made gate hookup. These are typically a metal
plate with one or more slots or holes for hooking in gates that are mounted on a pin-lock
insulator. We prefer to make the simple hookup shown in the picture to the right. Simply leave a
long tail on the hot wire after tying it off
at the terminal insulator and bring it around to the gate side of the end post. Slip on a short
piece of insultube and then crimp a loop in the end of the wire. Staple the tube to the end post
and there you have it. This costs about 20¢ rather than $1.50.
Do not confuse this blue compression spring handle with blue stretch spring handles often found in
farm
& home stores. There is no c o m p a r i s o n i n q u a l ity
between the two!

October 04, 2014

Building Your Electric Fence

Building Your Electric Fence - Gallagher USA

In 1938, the first electric fence was developed in New Zealand by Gallagher. Since that time, electric fencing systems have made farm and ranch life easier. Today, both permanent and portable electric fencing products are used all over the world.

Basics of Electric Fencing

Electric fencing is ideal for grazing or pasture management by containing animals on a selected area of pasture or crop. It also may be used to protect gardens and landscapes from animal damage.

Permanent electric fencing is economical, easy to install and easy to maintain. Temporary electric fencing is an effective temporary barrier for short-term animal control and rotational grazing.

Electric Fencing is...

  • Safe: Animals remember the short, sharp but safe shock and develop respect for the fence.
  • Easy to install: An electric fence takes less than half the time to build compared to traditional fence systems.
  • Durable: A non-electrified fence experiences constant wear and tear under stock pressure. Because your animals learn to avoid an electrified fence, your fence will last longer and remain in good condition.
  • Economical: Electric fences cost less than 50% of traditional non-electric fences.

How does an Electric Fence work?

Electric current (AMPS) only flows when a circuit is completed between a positive and negative
terminal.

 

In this diagram the current cannot flow from the positive terminal to the negative terminal because the switch is open.

 

 

 

In this second diagram, the switch is now closed, allowing the current to flow from the positive terminal through the light bulb (lighting the bulb) to the negative terminal.

 

 

An electric fence circuit is made on a larger scale. The energizer fence terminal (positive) is connected to the insulated fence wires, and the energizer earth terminal (negative) is connected to galvanized metal stakes driven into the ground.

The same 'circuit completion' (as in the second diagram) is necessary before the animal gets a shock. An animal standing on the ground and touching the electrified wires will complete the circuit like the closed switch in the second diagram above.

Electric fence circuit

For example, a bird sitting on the wire will not receive a shock. It is not touching the ground so the circuit is not completed. A person wearing insulated footwear will only receive a small shock because all the current cannot pass through the insulated soles.

Choosing right electric fencer

Dry, sandy or pumice soil is a poor conductor of electric current, so it is a good idea to add an ground (negative) wire into the fence. The animal must touch both a hot wire and ground wire to feel an effective shock.

Choosing the Right Energizer/Fence Charger

Once you have decided what type of electric fence you want for your property, you will need an energizer also known as a fence charger to power it. The correct energizer size for your property is determined by the type of animal to be fenced, distance of fence to be powered and the number of wires in the fence.

There are two types of energizers:

  • Mains powered - these are energizer units which are plugged into a mains power supply.
  • Battery/Solar powered - these are energizer units which can be left out in your paddock and require a battery to run them. Two batteries can be rotated on a regular basis or a solar panel can be an effective means of continuously charging your battery.

Steps to Good Grounding

Grounding (a.k.a. earthing) is perhaps the most neglected component of many fence systems. We recommend three ground rods, 6’ deep and spaced 10’ apart are the minimum recommendation. Never attach copper to steel. Electrolysis can occur and result in corrosion which weakens shocking power. Use galvanized ground wire and grounding rods to avoid this problem.

Consider that most energizers use galvanized or stainless steel terminals – not copper. Think of your ground system as an antenna that gathers electricity in order to deliver the shock to the animal. Modern satellite receivers can tune in to more television channels than the “rabbit ear” antennas of the past. A hose clamp holding a piece of copper wire to a rusty t-post has been the weakest link of many electric fence systems.

October 03, 2014

Electric fence In-line strainers and tension springs


All hi-tensile fences should be installed with an in-line strainer in each wire in the fence line. This
device allows slack to be periodically taken up in the wires to maintain a tight fence. There are
several types available but all work on the principle of an in-line spool to hold excess wire. With
higher tensile strength wires, tightening of strainers may be required on a 3 to 4 year frequency.
Lower tensile strength wire such as the 170,000 psi wire may require annual maintenance.
Strainers should be installed in every fence or
one per 1/4 mile on fences longer than 1/4 mile.
If pulling around a bend, place the strainer in the
longer stretch. If each side of the bend exceeds
about 500 feet, place a strainer in each stretch.
On short stretches of fence, those less than 200
feet, it may be desirable to place tension springs
in the fence line. In a pasture situation this is
generally not necessary except in alleyways or
around watering points where stock pressure may
be high.

October 02, 2014

WEIGH SYSTEM HELPS CATTLE PRODUCER MAKE BETTER MANAGEMENT DECISIONS

WEIGH SYSTEM HELPS CATTLE PRODUCER MAKE BETTER MANAGEMENT DECISIONS - News - Gallagher Animal Management

There is an old saying that says you cannot manage what you do not measure. On a livestock operation where pounds of animal equate to dollars in the bank, this adage rings true.

Measuring factors, such as animal weights, is vital not only to improving animal and herd performance, but ensuring the producer's bottom line as well. Greg Marlay, manager of DJV Cattle Company in Edwards, Missouri recognizes this necessity.

"Weighing is the first basic step in managing production," says Marlay.

"Our company quote here is, 'Identify the pullers and draggers,’ " says Marlay. "We cannot do that without scales and an identification system."

Over the years Marlay has realized without a scale you are just working in the dark. When it came time to purchase a weighing system for DJV Cattle Company, he knew Gallagher would be his brand of choice.

 


"I have over 30 years of experience with Gallagher," says Marlay. "I like the quality of their products and the technical support they provide."

DJV Cattle Company's first weigh scale system was a Gallagher 3800 scale head, purchased at the recommendation of their local veterinarian. However, more recently, they have added the HR3 Electronic Tag Reader and upgraded the scale head and data collection abilities with the Weigh Scale Indicator 810. They are very happy with the system's performance thus far.

The central Missouri cattle operation considers this technology a vital management tool for their business which currently runs approximately 700-head of mother cows and retains ownership of all calves, backgrounding and finishing them on the same operation.

When processing cattle, DJV Cattle Company tries to capture as much data as possible on their animals as they come through the chute.


"We find ourselves collecting an immense amount of data in the course of a year on a cow," says Marlay, "and we've found it's beneficial to do so.”

Each animal on Marlay's operation is outfitted with an electronic identification (EID) ear tag containing a chip which carries a unique identification (ID) number. This unique ID number is readable with the use of the HR3 Handheld Electronic Tag Reader and utilizes Bluetooth technology to communicate with data collection devices.

When used in combination with the Weigh Scale Indicator 810, the HR3 Electronic Tag Reader allows Marlay and his employees to simultaneously identify animals and record their weights as they are processed through the chute, increasing efficiency and saving time.

DJV Cattle Company records weights on mature cows during three critical times of the year – pre-calving, breeding, during pregnancy check and weaning. Calves are weighed individually at weaning. In addition, the scales provide a means to accurately determine individual dosage rates for vaccines and medications.

Despite its multiple uses, Marlay believes the single biggest benefit of using Gallagher's EID reader and weigh scale systems on his operation has been the ability to record individual weaning weights of calves.

"That alone I believe would pay for the system," he says.

Most ranches do not bother to take individual weights, Marlay says. However, he has found this simple practice has allowed him to identify which cows are not doing their jobs. By singling out the low performers, he is able to better choose which cows to cull. This in turn improves overall herd performance and provides for a higher quality calf crop the following season.

As with any technology, however, there will be bumps along the way. Marlay found the EID and weigh scale system to be quite reliable, but admits he had a little trouble here and there.

"It takes a little bit of maintenance as anything," says Marlay, "but, once we learned what we weren't doing procedure-wise and fixed it, it works really slick."

Today, Marlay cannot imagine not having a Gallagher weigh scale system on the ranch.

"It's like four-wheel drive or cab tractors – you wonder how you get along without it," he says.

And in this day and age, more information means more knowledge, which comes back to the ability to make better management decisions.

"In the past we never had enough history on a cow to make those decisions," says Marlay. "Now we are able to identify the superior animals we want to continue with."

In the long run, the use of Gallagher products has allowed DJV Cattle Company to not only improve their herd and cattle genetics, but the sustainability and profitability of their ranch as well.

October 02, 2014

Electric Fence Posts and Post Spacing

One of the great advantages of hi-tensile fencing is its ability to remain tight over long distances and
rolling terrain. This inherent tautness of the wire allows post spacing to be much wider than with
conventional fence wire or soft electric fence wire. On level or evenly sloping terrain, line posts may
be up to 80-100 feet apart for a single wire paddock fence. Most More rolling terrain is not so
favorable and a 40 to 60 feet spacing is more realistic. In extremely rolling or rugged terrain, posts
may need to be even closer. Three wire sheep and goat fences require a closer spacing. Experience
has shown that 25 to 40 feet post spacing is appropriate in most situations for the smaller ruminants.
Posts must be rigid enough to support the weight of the wire and downward pull when passing over
hill crests and small rises. Any type of a post will work as long as a durable, reliable insulator or a
self-insulating post is used. Wood posts are still very commonly used at stress points in the fence
line such as ridge tops and ditch bottoms. A good quality insulator is essential at these points as hitensile
wire places significantly more strain on a plastic or porcelain insulators than will light gauge
electric fence wire or even barb wire.
We prefer to use the PowerFlex wood-plastic composite (WPC) post for most applications. These
self-insulating posts come in a variety of lengths and several diameters so a post can be found for
just about any situation.
The flexibility of these posts allows them to
stand up to heavy wildlife pressure while
remaining inn the ground and returning to an
upright position after animal impact. The
posts are textured rather than slick so they
tend to stay in the ground much better than
do fiberglass posts. We generally like to have
at least 15" of post in the ground.
The wire is attached to the post by means of
wire cotter-key inserted through a 3/16" hole
drilled through the post. Wrap the cotter key
ends around the neck of the eye, not around
the fence wire itself. This allows the wire to
move freely through the eye rather than being
held rigidly to the post. This is important for maintaining flexibility in the fence and allowing
expansion and contraction through the changing seasons.
Fiberglass is the second choice for line posts. For many years these were our first choice until the
PowerFlex post became available. Fiberglass is extremely durable and self-insulating. Fiberglass is
also available in many lengths and diameters. It is much heavier and more difficult to work with than
PowerFlex posts. On a permanent installation do not attempt to use only 3/8-inch fiber rod posts as
the fence will be very unstable and on uneven terrain will bend down towards the ground on high
spots. The least cost single-wire fence construction is usually the lightweight fiberglass posts used
in combination with either heavier gallagher, fiberglass, steel, or wood posts.

Most fiberglass posts tend to become rough over time with numerous splinters ready to aggravate
the hands. Used in permanent situations this problem is not too serious, but in temporary situations
can be quite a nuisance. A high-grade post should be selected. Typically the better grade fiberglass
posts have a glossy finish and are very smooth to the touch. A post that is rough in the store will
rapidly become much worse in the field. Plastic coated posts that are designed to minimize the
hazard of splintering are also available.
We do not encourage the use of steel T-posts for electric fencing. They are just a short waiting to
happen. If using steel T-posts, a very high quality, durable insulator is a must. Many plastic
insulators that are commonly available at farm-and-home stores are not UV stabilized and become
brittle with exposure to sunlight. Broken insulators on steel posts are a sure path to a shorted fence.
Select only UV stabilized high-density polyethylene or high-density polypropylene insulators for use
on steel T-posts. Some of the better steel post insulators claim to have a 20-year useful life
expectancy, but expect some breakage long before that time passes.

order online at www.gallagherelectricfencing.com

September 30, 2014

What's your time worth?

Fencing: Repair or Replace?

"Farmers and ranchers don't always consider the value of their time in going out and repairing fence,” says Ken Edwards, technical support manager for Red Brand at Keystone Steel & Wire in Illinois. At some point, he says, you should put a dollar value on your time and consider how many hours are spent fixing fences.

Payne Hall, Gripple agricultural sales manager, agrees. "If you're spending more time and labor on repairing fence versus doing other things around the farm or ranch, it may be time to replace.”

Assess the tools and labor you will need to keep fences in good repair. There are some tools and products on the market that simplify fence repair and can save producers time. You can find more information on these products at www.valleyfarmsupply.net 

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